详细介绍:
整机介绍: Introduction of the machine:
YL-QZD型全自动粘箱机,由供纸部、涂胶折叠部和校正堆码部三个部分组成,PLC数显调速、触摸屏电脑调幅、具有简便快捷可靠精准的操控模式,自动供纸、自动涂胶折叠、自动计数、自动堆码输出,前后同步双变频操作,平均粘箱速度160张/分钟,最高速度220张/分钟,高效节能环保是我们至高的追求。
YL - QZD full-automatic sticky box washer, by feeding department, gelatinize folding department and count accumulation of three parts, digital display speed, microcomputer attenuation is simple and convenient, quick and reliable precise control mode, automatic feeding, automatic glue fold, automatic counting, automatic piling output, average sticky box speed 160 pcs/min, highest speed 220 pcs/min, high efficient energy-saving environmental protection is our pursuit.
功能特点: Function and characteristic:
1.自动完成上顶折曲折中,并同时可完成上下两部分胶带粘贴,省工省时。
2.适用纸箱范围广,不同大小纸箱调整简便快捷
3.整机运行平稳可靠,包装效果牢固美观
4.设备操作简单、易于保养维护
5.自动纠正纸箱直角度,180度校正,有效纠正剪刀叉,鱼尾等现象。
1. automatic finish top fold twists and at the same time, you can finish fluctuation two parts tape stickup, save labor and time.
2. Applicable carton range, different size carton adjustment is simple and direct.
3. The machine running smoothly and reliable packing results firmly beautiful.
4. The equipment is simple and easy to maintenance.
5. Automatically correct the carton straight Angle. 180 calibration, effective corrective cut forks and knives, tail phenomenon.
产品结构: The product structure:
一、控制仪表部:Control instrument department:
简单触摸屏操作输入,整机采用PLC电脑编程控制器、数字操作、触摸屏输入数据,可实现不停机改变数据,生产速度等,整机自动供纸、自动折叠、自动计数、自动堆码输出,粘箱速度150张/分钟,最高速度220张/分钟。
Simple touch screen operation, the machine adopts PLC input computer programmable controller, digital operation, touch screen input data, which can realize non-pole change data, production speed and so on, the automatic feeding, automatic folding, automatic counting, automatic piling output, sticky box speed 150 pcs/minutes, highest speed 220 pcs/minutes.
二、供纸部:The paper department
1.选用优质钢材制作的纸板高度调整结构,快速调整各种不同规格尺寸的箱高和纸板的长度。
2.供纸部吸风皮带选用高科技材料制作,拉力层无缝对接环形带,保障机械在使用中无后顾之忧。
3.供纸部吸风电机、主转动电机均选用来自台湾的高品质、高稳定性能电机。
4.选用高档电磁离合器及电磁刹车系统,使供纸部可单张或连续操作,有效节制规格调整中纸板的浪费及输出纸板的精准度。
1. Use high-quality steel production of cardboard height adjusting structure, quick adjustment of different specifications of the size of the high and the length of the cardboard box.
2. For paper department after the wind belt choose materials to make high-tech, tension layer seamless docking ring belt, security machinery in use do not have trouble back at home.
3. For paper department after the wind motor, main motor rotation are chosen from Taiwan, the high quality, the high stability performance motor.
4. Choose high-grade electromagnetic clutch and electromagnetic brake system, make for paper department can be the single or continuous operation, effective control of the waste of cardboard specifications adjustment and output for accuracy of cardboard.
三、涂胶折叠部:Gelatinize folding department:
1.电机选用进口欧特品牌,性能稳定、调速便捷、无噪音污染。
2.折叠部选用进口高摩擦、超耐磨特殊材料制作的无缝对接环形输送皮带,精准无误地完成纸板的自动折叠。
3.涂胶部选用优质不锈钢涂胶轮,涂胶均匀、省胶高效。
4.折叠部配备双道压痕矫正装置,精准有效地矫正纸板坑线的偏差,使整个纸箱完成最精准的折叠。
1. The motor selection, import the brand, stable performance, convenient speed, no noise pollution.
2. Folding department uses imported high friction, super wear-resistant materials to make special the seamless docking annular conveyor belt, accurate to finish the automatic folding cardboard.
3. The glue with high quality stainless steel coated roller, gelatinize, provincial glue and efficiency.
4. Folding department equipped with double ways for creasing correction device, accurate effectively correct cardboard pit the deviation of the line, so that the whole carton completed the most accurate folding.
四、校正堆码输出部: Correction piling output department:
自动校正、堆码输出部设有自动计数、堆积整齐、堆码输出,可根据客户需求设置成品箱的多少输出,并自动强制校正剪刀差等不规范纸箱的成型。
Automatic correction, piling output department with automatic counting, accumulation tidy, piling output can be set up according to the customer demand, how much of the finished product box output and automatic calibration price scissors is not standard such as forced the cartons forming.
五、配件选用:Fittings choose:
1.整机选用380V交流电,功率11.5KW,节能、高效。
2.PLC电脑组件、变频组件、电器组件均选用优质进口元件。
3.皮带选用意大利进口环形无缝对接皮带。
4.轴承选用国际知名品牌TR轴承。
5.螺旋丝杆、丝杠、螺母均选用45#优质钢材,淬火处理加工。
6.丝母采用优质铜(ZQSn10-1)制作,耐磨耐用,寿命长,传动精度高。
7.铜套(ZQSn6-6-3)配合、滴油润滑,耐磨耐用。
1. The machine choose 380 V, power 11.5 KW, energy saving, high efficiency.
2. PLC computer components, frequency conversion components, electrical components are chosen for high quality imported components.
3. Choose imported Italian belt loop seamless docking belt.
4. Bearing choose the international famous brand TR bearing.
5. Spiral wire rod, ball screw, nut are chosen for 45 # steel, high quality and quenching process processing.
6. Wire mother adopts the high quality copper (ZQSn10-1) production, wear-resisting durable, long service life, high driving accuracy.
7. Copper set (ZQSn6-6-3) cooperate, drops of oil lubrication, wear-resisting durable.
六、产品型号参数:(总质量6.8吨)
The product model parameters: (Total quality 6- 7 tons)
Moel
|
YL-1600
|
YL-2000
|
YL-2400
|
YL-2600
|
YL-2800
|
Max.size
|
800*1600mm
|
1000*2200mm
|
1000*2400mm
|
1000*2600mm
|
1200*2800mm
|
Mini.size
|
460*170mm
|
300*550mm
|
300*700mm
|
350*800mm
|
300*600mm
|
Installation area
|
2000*13500
|
2600*13500mm
|
2800*15500mm
|
3100*15500mm 00mm
|
3000*15500mm
|
Power Required
|
11.5kw
|
11.5KW
|
11.5KW
|
11.5KW
|
11.5kw
|
七、全自动粘箱机电器控制部分简介
Automatic sticky box machine electric controlling part profile
YL—QZD全自动粘箱机整机电器参照欧洲标准,工作性能安全可靠,操作维护简易方便的理念设计生产。整机操控可有前端送纸部,后段校正部,中段折叠部左端,右端四个方位进行正经的调整和操控,极大的方便了人性化操作的便利性。本机选用国际知名品牌彩色触摸人机界面及日本松下主控PLC控制,触摸人机界面及主控PLC均预留有程序升级接口。便利设备升级提档使用。整机动力均选用台湾知名品牌OT电机做主动力,并配备两台世界知名品牌TD变频调速器,使整机同步调整,运行速度平稳可靠,节能环保高效(节电率35%左右)并对电机实施全时保护(当电压过高或过低时,电机过热或电流过大时,变频器自动报警并停止工作。有相应的报警代码显示在人机界面显示屏上)。整机所有电器控制接触器都选用西门子交流接触器,并加装与之配套的热过载继电器,多重有效的保护电机的平稳运转。机械各部外联电源电线均采用航空插件连接,使拆装维护更为方便,面板使用中英文和图形参考说明按钮的便用功能,使操作更简单易懂。
YL-QZD automatic sticky box with reference to the standards of the electrical machine, working performance safe and reliable, easy to operation and maintenance of the concept design and production. The machine control can have front send paper department, post correction department, fold left end of the middle, right side, the four directions for serious of adjustment and control, great convenience human of the convenience of operation. This unit is made of international famous brand color touch human-machine interface and Japan panasonic master control PLC control, touch human-machine interface and master control PLC are obligate has program updates interface. Convenient equipment upgrades carry files use. The whole machine are chosen for Taiwan famous brand power OT motor power, and equipped with in two sets of the world famous brand TD frequency conversion governor, so the synchronous speed adjustment, stable and reliable, and the energy conservation and environmental protection high efficiency energy saving rate (35%) and the implementation of the motor full-time protection (when the voltage is too high or low, motor overheating or current is too large, frequency converter automatic alarm and stop working. Have corresponding alarm code displayed in the man-machine interface screen). The machine all the electric control contactor chooses Siemens ac contactor, and with the support of the thermal overload relays, multiple effective protection motor smooth running. The mechanical power wires are used to outreach plugin connection, make aviation tear open outfit maintenance more convenient, use Chinese and English and graphic panel that button it with the reference function, make the operation more easy to understand.
YL-QZD粘箱机主要电器简介:
YL-QZD sticky box machine main electrical introduction:
序号No.
|
名称Name
|
数量No
|
品牌Brand
|
产地Add
|
1
|
触摸屏
Touch screen
|
1
|
台湾台达
Taiwan Delta
|
台湾
Taiwan
|
2
|
PLC
|
1
|
台湾台达
Taiwan Delta
|
台湾
Taiwan
|
3
|
变频器
Inverter
|
2
|
台湾台达
Taiwan Delta
|
台湾
Taiwan
|
4
|
时间继电器
Time relay
|
2
|
欧姆龙PLC指控
Omron PLC charges
|
日本
Japan
|
5
|
光电开关
Photoelectric switch
|
2
|
欧姆龙PLC指控
Omron PLC charges
|
日本
Japan
|
6
|
指示灯
Indicator
|
5
|
施耐德
Schneider
|
法国
France
|
7
|
热过载继电器
Thermal overload relays
|
5
|
施耐德
Schneider
|
法国
France
|
8
|
断路器
Circuit breaker
|
3
|
施耐德
Schneider
|
法国
France
|
9
|
行程开关
Travel switch
|
4
|
欧姆龙PLC指控
Omron PLC charges
|
日本
Japan
|
10
|
接触器
Contactor
|
9
|
西门子
Siemens
|
德国
Germany
|
11
|
按钮
Button
|
24
|
施耐德
Schneider
|
法国
France
|
YL-QZD粘箱机主要传动电机简介
YL-QZD sticky box machine main transmission motor profile
序号No.
|
名称Name
|
型号Type
|
数量No
|
产地Add
|
1
|
减速机
Reduction
|
GH18-1:15
-200w
|
2
|
台湾
Taiwan
|
2
|
减速机
Reduction
|
GH22-1:40
-200w
|
1
|
台湾
Taiwan
|
3
|
减速机
Reduction
|
GH28-1:30
-400w
|
2
|
台湾
Taiwan
|
4
|
高压风机
High-pressure blower
|
EHS-629
|
1
|
台湾
Taiwan
|
5
|
变频电机
Frequency conversion motor
|
Y132M4
-7.5KW
|
1
|
上海
Shanghai
|
6
|
变频电机
Frequency conversion motor
|
Y100L1/4
-2.2KW
|
1
|
上海
Shanghai
|
八、整机钢材选用The steel chooses
整机机架,工字钢、槽钢、厚壁方管、厚壁钢板、墙板等就采用优质Q235-A钢材。焊接处均采用国际标准连续不间断焊接技术。所有轴类零部件均采用优质45号钢材调制处理加工而成。总质量6-7吨工作稳定。
The machine frame, beams, channels, thick wall square tube, thick wall plates, wall plate is USES the high quality of Q235-A steel. Welding place adopts international standard continuous uninterrupted welding technology. All axis adopt high quality parts are all 45 steel modulation processing and processed. Total quality 6-7 tons of work stable.
全自动拍齐纸箱打包机技术参数
Automatic strapping machine’s technical parameter
1. 设备型号:YS-ZX305
Mode:YS-ZX305
2. 电流、功率:380V/50Hz、3KW/5A
3. 工作台面高:800--900㎜可调
4. 打包机速度:≤1.5秒/道
5. 整机速度: 最大速度13箱/分钟(以长度1米,宽度500毫米包装物打包一道计)
6. 气压:6kg/cm²
7. 包装物尺寸:最大尺寸L1400*W1200*H450;最小尺寸;L300*W300*H60
8. 捆紧力:0-85kg(可调)
9. 捆扎形式:平行1~2道,方式有光电控制、手动等。
10.台面辊道输送,当不需要捆扎时可直接输送
11.打包带要求:宽为5(±0.1)mm,厚为0.45-0.8(±0.1)mm
12. 底部粘接:粘接面≥90%,粘接宽度≥10mm,粘接位置偏差≤1mm
l 货物可以在机器上旋转90度
l 控制系统:采用西门子PLC控制,具备手动、全自动运行模式,所有的工作步骤均有感应器检测,具有自我诊断功能,当有任何错误发生,设备自动停机,报警器灯闪亮,在操作屏上显示错误类型提示;常规减速电机配带变频器,整机无级调速,运行过渡平稳;可根据上游情况的变化,自动控制机器的运行速度
l 设备符合安全操作和安全运行的相关规范及标准。所有润滑部位接入集中位置,方便操作,润滑部位均有防护保证对产品无污染
13.技术规范:
n 电气柜保护等级IP54;按钮保护等级IP65;低压电器元件保护等级IP67
n 低压电器元件(接触器、断路器、按钮等)采用施耐德
n 外围传感器(光电开关、接近开关等)采用P+F;防护等级为IP67
n 气动元件采用亚德克产品
n 接线端子选用WEDIMELER产品
n 电磁阀采用FESTO产品
n 可编程控制器采用西门子系列产品
n 变频器采用施耐德产品
n 电机采用台湾城邦和“MEIWA”产品
n 其它电器配置按照IEC529标准,不低于IP54
n 轴承采用SKF产品
n 所有润滑部位接入集中位置
14. 机器操作条件:湿度≤98%,温度-20---50℃
15. 机器喷漆标准:按国家规范用色
16. 保修期:整机保修一年,终身免费上门维修,免收上门服务费(仅限国内)
17. 交货期:40个工作日
1.Mode:YS-ZX305
2.Current:380V/50Hz power:3KW/5A
3.workstation height:800--900㎜
4.speed of strapping machine:≤1.5s/piece
5.speed of hole machine:13 cases per minute( 1 meter in length, width of 500 mm packaging)
6.Air pressure:6kg/cm²
7.Packing size:max:L1400*W1200*H450,min:L300*W300*H60
8.Bundle of tension:0-85kg
9.Strapping form:1 ~ 2 parallel way, way with photoelectric control, manual, etc.
10. The table roller conveyor, can be directly when don't need to pack
11. Pack requirements: 5(±0.1)mm wide, thick 0.45-0.8(±0.1)mm
12..At the bottom of the adhesive, adhesive surface 90% or higher, adhesive width 10 mm, or bonding position deviation of 1 mm or less
l the goods can be rotated 90 degrees in the machine
l Control system: adopting Siemens PLC control, has manual and automatic operation mode, all the work steps are sensor detection, with functions of self-diagnosis, when there is any error occurs, equipment automatic stop and alarm lamp shining, display an error on the operation panel type hint;Conventional gear motor equipped with frequency converter, stepless speed regulation, run a smooth transition;According to the change of upper case, automatically control the speed of the machine
l The safe operation of the equipment conform to the safe operation and related specifications and standards.All lubrication part access centralized location, convenient operation, lubrication part have protection to ensure the product free from contamination
13.Specification:
n Electric cabinet protection class IP54;Button class IP65 protection;Low voltage electrical components IP67 protection level
n Low voltage electrical components (contactor, circuit breaker, button, etc.) with schneider
n Peripheral sensors, photoelectric switch, proximity switch, etc.) with P + F;The protection class is IP67
n Pneumatic components adopt the yadeke products
n Choose WEDIMELER product terminals
n Solenoid valve adopts the FESTO products
n PLC with Siemens series products
n inverter adopts schneider products
n The motor adoptTaiwanchengbang and "MEIWA" products
n Other appliances configuration by IEC529 standards, not below IP54
n Using SKF bearing products
n all lubrication part access centralized location
14.The machine operation condition: humidity of 98% or less, temperature - 20-50 ℃
15.Machine spray paint standard: according to the national standard colors
16. Warranty: the machine one year warranty, life-long free on-site maintenance, from door to door service charge (domestic only)
17.Delivery time: 40 working days
(一) 转向机构
1. 电源:380V,50Hz,800W;
2. 支架采用Q235A钢;
3. 滚筒采用不锈钢;
4. 辊筒直径:φ50mm,壁厚:2.5mm;
5. 各滚筒间中心距80mm;线体宽度1400MM
6. 输送速度:50m/min;
7. 电器配置:中国“MEIWA”;
8. 性能:专配流水线使用,物体输送到十字转向装置后,顶升旋转90度,最后下降,继续输送
structure of the rotation direction
1.power:380V,50Hz,800W;
2.Stent Using Q235A steel
3.The roller is made of stainless steel materials
4.Roller diameter:φ50mm,thickness:2.5mm;
5.each drum center distance between 80 mm;Line width is 1400 mm
6.Speed:50m/min;
7.Electrical configuration:China"MEIWA";
8.Performance: use special parts assembly line, steering device object to the cross, jack-up rotated 90 degrees, the last drop, continue to delivery
(二) 输送四面拍齐机构
1. 电源:380V,50Hz,1200W;
2. 支架、钢梁: Q235-A表面喷塑
3. 辊筒:不锈钢管
4. 辊筒直径:φ50mm,壁厚:2.5mm
5辊道间中心距80mm, 线体宽度1400MM
6输送速度:50米/分
7电器配置:中国“MEIWA”电机
Pat structure
1.power: 380V,50Hz,1200W;
2.Bracket, steel: Q235-A surface coating
3.The roller: stainless steel pipe
4.Roller diameter:φ50mm,Wall thickness:2.5mm
5.Roller center distance 80 mm,Line width 1400MM
6.Speed:50m/minute
7.Electrical appliances:meiwa motor Chian
(三) 自动捆扎机
1. 尺 寸**:L1380 mm×W568 mm×H1500 mm
2. 装箱尺寸**:L1500 mm×W700 mm×H1600 mm
3. 工作台面高:850 mm
4. 承重能力:80 kg
5. 净 重**:200 kg
6. 带 宽: 5 mm
7. 带 盘:带圈纸芯内径200 mm-210 mm
带圈外径400 mm-500 mm
带圈宽度160 mm
8. 捆扎速度**:≤1.5秒/道
9. 捆扎规格:最小包装尺寸:W 60 mm×H 60 mm,最大为框架内规格
10. 粘合方法:热熔法
11. 粘结方式:底部粘接,粘接面≥90%,粘接宽度≥20%,粘接位置偏差≤2mm
12. 捆扎紧度:0-45kg
13. 功 率:600W ,10 A
14. 电 源:1P,220V,50Hz(标准参照机器名牌)
15. 工作噪音:≤75DB
16. 可调选项:框架规格,带宽
Automatic strapping machine
1.size:L1380 mm×W568 mm×H1500 mm
2.Packing size:L1500 mm×W700 mm×H1600 mm
3.Workstation height:850 mm
4.Bearing capacity:80 kg
5.Net weight:200 kg
6.Belt width: 5 mm
7.The reel: call paper core diameter 200 mm to 210 mm
ring diameter 400 mm to 500 mm
belt ring width of 160 mm
8.speed:1.5s/path
9.Strapping specifications :min:W 60 mm×H 60 mm
Max:The maximum frame specifications
10. The bonding method: hot melt method
11. Bonding way: at the bottom of the adhesive, adhesive surface 90% or higher, adhesive width is 20% or higher, bonding position deviation 2 mm or less
12.The strapping tightness: 0-45 kg
13.power: :600W ,10 A
14.The power supply:1P,220V,50Hz(Standard reference machine nameplate)
15.Working noise: 75 db or less
16.The adjustable options: frame specifications, the bandwidth
五、无动力输送线一米
1. 支架、钢梁: Q235-A钢
2. 调节脚杯:工程塑料
3. 辊筒钢管:不锈钢
4. 辊筒直径:φ50mm,壁厚:1.5mm
5. 辊道间中心距100mm。宽度800MM
1.Bracket, steel: Q235-A steel
2.The foot cup:Engineering plastics
3.The roller: stainless steel pipe
4.Roller diameter:φ50mm,Wall thickness:1.5mm
5.Roller center distance 100 mm,width 800MM
此款机器接自动粘箱机使用,自动转向,四面拍齐,自动打包,
节省人工,提高效率。
This machine working together with the automatic folding gluing machine, automatic steering, taken together, all automatic packaging,Save manpower, and improve efficiency.
东光县義力包装机械有限公司
电话:0317-7809861 13831775333
传真;0317-7809801
公司网址:www.ylbzjx.com
Address: Hebei Dongguang Yili Packaging Machinery Co., LTD
Telephone: 0317-7809861 15030750573
Fax:0317-7809861
The company website:www.ylbzjx.com
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