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　　燕山石化公司合成橡胶凝聚装置的仪表控制系统原由常规仪表构成，且全是其他装置更换下来的旧表，故障率较高。为了提高自动化水平，增强仪表控制系统的可靠性，我们对其进行了改造，淘汰了控制室内的所有常规仪表，改用DCS。
　浙大中控公司的SUPCON JX-300X DCS充分利用了最新信号处理技术、高速网络通信技术、可靠成熟的先进控制算法，使其兼具了高速可靠的数据输入输出运算、过程控制和PLC联锁逻辑控制功能，获得了广泛的应用，特别是其性能价格比优于同等规模的常规仪表系统，成了我们仪表改造首选的产品。
　　二 工艺流程简介
　　凝聚装置采用水蒸气蒸馏、湿法脱气的原理，脱去胶液中的溶剂油。现有两条生产线，每条线包括胶罐系统、凝聚釜系统、尾气回收系统。每条生产线有4个胶罐，根据胶液熔融指数的不同，不同胶罐中的胶液按相应的比例混配，保证胶液熔融指数合格。合格的胶液送至凝聚釜，根据水蒸气蒸馏、湿法脱气的原理，采用等压不等温的双釜水析凝聚技术，把溶剂油和胶分离。凝聚釜分离出来的溶剂油尾气由尾气回收系统回收再利用。
　　三 DCS配置
　　JX-300X DCS由一个多功能站、一个操作站、一个控制站和过程控制网络组成，系统结构如图1。
护工具。操作站是操作人员完成生产过程监控管理任务的平台。
　　多功能站和操作站的硬件组成是完全一样的，包括工控PC机、CRT、鼠标、键盘、网卡、专用操作员键盘、操作台等。
　　控制站完成整个工业过程的实时监控功能，由主控制卡、数据转发卡、I/O卡件、供电单元等组成。控制站的各种卡件均可冗余配置，为了增加系统的可靠性，我们对控制站的主控制卡、数据转发卡进行了冗余配置，控制回路的I/O卡件也采用冗余配置。表1列出了控制站的硬件，表2为系统的I/O信号及卡件配备表。

Siemens 6ES5-244-3AA22 USPP 6ES52443AA22

Siemens CPU942F PN 6ES5 942-7UF14 FAILSAFE CPU NIB

SIEMENS OUTPUT MODULE 6ES5-452-8MR11

Siemens 6ES5 430-3BA11 DIGITAL INPUT MODULE IN BOX

Siemens 6ES7 223-1BL21-0XA0 6ES7223-1BL21-0XA0 FreeShip

Siemens LOGO 230RCL 6ED1053-1FB00-0BA2

SIEMENS touch panel 6AV3627-1QL01-0AX0 TP27-10

Siemens 6ES5431-7LA11

iPhone Android Samsung iPod Bluetooth Interface module Volvo car kit VOL01A3

YOSHIMURA PIM2 PERIPHERAL INTERFACE MODULE HONDA CRF250R 2010-11

Siemens 6ES7 134-4GB01-0AB0 6ES7134-4GB01-0AB0

Siemens OEM-OP37 6AV3 637-7AB16-0AM0 Membrane Keypad

Parker AXL-DRIVE

Schneider Modicon AS-B875-111 Analog Input B877-111 ASB875111

Schneider Modicon AS-521P-007 USPP AS521P007

Schneider Modicon AS-M484-204 USPP ASM484204

Schneider Modicon AS-8535-000 NSPP AS8535000

Schneider Modicon 16 POINT 115V OUTPUT MODULE AS-B804-016 LOT OF 3

Schneider Modicon DEP210/AS-BDEP-210 INPUT MODULE NIB

Siemens TI305-05N TI30505N DC Input module

Schneider/Telemecanique Twido TWDLMDA20DTK

Siemens Sinamerik Control Panel green 7096SO

Siemens 4700-BDRMC3-11HN Power Meter Software Ver 2.3.0.4 White Digital Readout

SIEMENS Sinumerik 820G 6FC3801-3AC-Z 6FC8504-1AX00 CRT Monitor Operator Panel

Cisco WS-SVC-CMM COMMUNICATION MEDIA MODULE

SIEMENS SIMODRIVE 6SN1145-1BA01-0BA1SINUMETIK 840D NCU-BOX 6FC52476FC5357 #BBE

SIEMENS SIMODRIVE 6SN1145-1AA01-0AA1SINUMETIK 840D NCU-BOX 6FC52476FC5356 [3]

ADVANTECH PCA-6010 PCA-6010VG PCA6010 in Box

Allen-Bradley 2711-T9C10 ser C rv E 3.15 PanelView 900

ABB 3HAC 5980-1 WRIST COMPLETE 150KG EXCHANGE NO. 6369901-386,

ACCURAY 64829-003 USPP 64829003

A200M5CXXZ1 SIZE5 STARTER 480V COIL

810A16AB ALLEN BRADLEY

SIEMENS 6ES5-948-3UA12 USPP 6ES59483UA12

ASEA BROWN BOVERI 57360001-KG USPP 57360001KG

ALLEN BRADLEY 8600-BP8D USPP 8600BP8D

MEASUREX 05325100 USPP 05325100

HONEYWELL 51304487-150 NSPP 51304487150

ALLEN BRADLEY 150-B24NBDA-J1 NSFP 150B24NBDAJ1

SAFELINE 2813189 FNFP 2813189

Siemens 6ES5-375-1LA61 USPP 6ES53751LA61

SIEMENS 6ES5 451-7LA11 OUTPUT MODULE 6ES54517LA11 6ES5-451-7LA11 REPAIRED

SIEMENS 135U 6ES5 524 3UA13

Siemens PLC 6ES5-340-3KB42/6ES53403KB42

Siemens 6ES7 314-1AG13-0AB0 6ES7314-1AG13-0AB0 in Box

Siemens PLC 6ES5-421-8MA11 6ES54218MA11 6ES5421-8MA11

PWR-4000-DC 4000W DC POWER SUPPLY FOR CATALYST 6500/7600 1YR - ASK 4 Q

GSM/GPRS Modem Pool 16 Ports USB interface Wavecom Module AT Commands Q2403A

Tripp Lite PS/2 Server Interface Module

Siemens 6AV3627-1QL01-0AX0 LCD Display

Siemens Inverter Card 6SE7 090-0XX84-0FJ0

Modicon SW-DO5T-0TA

Schneider Modicon Discrete Input Relay AS-BDEP-210 ++ ++

Schneider Modicon AS-PRTU-252 AC Pwr Sply Ext Temp ASPRTU252

Schneider Modicon AS-E480-904 USPP ASE480904

Schneider Modicon ASWBXT201 Compact Primary Rack AS-WBXT-201

Schneider Modicon AS-B357-001 ASB357001 N90

Schneider Modicon OUTPUT MODULE AS-B820-000

Schneider TSXMFP032P Mem Card

Schneider Modicon TSX PCU1030 TSXPCU1030 PLC Cable

SiemensSinumerik6FC5403-0AA20-1AA06FC54030AA201AA0

SIEMENS 6DC1-006-1BC/6DC1006-1BC CIRCUIT BOARD NIB

SIEMENS Communication Submodule 6DD1688-0AE0 SS5 SURPLUS - Orig. Box

GE/General Electric Communication Module IC600CB516/B

SIEMENS Simodrive LT Modul 80A 6SN1123-1AA00-0DA0

SIEMENS SINUMERIK 6FC5203-0AF02-0AA0 Membrane Keypad fast shipping

SIEMENS Neptune 500 Gallon Chemical Tank with 4 metering Pumps

Allen-Bradley Panelview 1200 Operator Interface 2711-KC1

5KV 200A INDOOR/OUTDOOR MINI LOAD INTERRUPTER LI SWITCH

ABB YM110001SF BOARD ABB PFVK 105A YM110001-SF

A06B-0315-B201#7008 FANUC SERVO MOTORS REMANUFACTURED

75 HP 364TS ODP ELECTRIC MOTOR 3600 PREMIUM Efficient for HVAC or Compressors

RELIANCE ELECTRIC 57552-D USPP 57552D

ALLEN BRADLEY 20BD125A3NNNANC0 USPP 20BD125A3NNNANC0

ALLEN BRADLEY 1756-L55M12 NSFP 1756L55M12

GRAHAM 85-0200-00 NSPP 85020000

WAUKESHA 015-UI USPP 015UI

TELEMECANIQUE VZ3-IM1500M1207 NSFP VZ3IM1500M1207

GE FANUC IC600CP600 USPP IC600CP600

Siemens 6ES5-182-3KB62 USPP 6ES51823KB62

SIEMENS 6ES5 375-0LA15 6ES53750LA15

SIEMENS 6ES5-956-0AA12/6ES5956-0AA12 POWER SUPPLY NIB

Siemens 6ES5 866-0MC23-0Z USPP 6ES58660MC230Z

Siemens 6ES5 521-8MA22 6ES5521-8MA22

Siemens LOGO! power 6EP1 331-1SH01 6EP1331-1SH01

RELIANCE ELECTRIC I/O PROCESSOR MODULE 45C200A

Texas Instruments 305-35T

Spirent Adtech AX/4000 400323 Utopia Interface

VIPA SLIO Remote IO Starterkit 800-1DK10 -Profibus Cable Connectors ET 200S

Siemens C98043-A1260-L1-11

Modicon AS-W190-200

Schneider Modicon Automation AS-P810-000 ASP810000 Power Supply Module

Schneider Modicon AS BDAU 208 OUTPUT MODULE DAU208 NIB

Schneider Modicon AS-BADU-S9 USPP ASBADUS9

Schneider Modicon AS-B829-116

Schneider Modicon PROGRAMMABLE CONTROLLER PC-F984-385 PROM ID AS-C950-114 1008

Schneider Modicon AS-S911-801 ASS911801 Processor

Schneider Graphic Terminal XBTOT4320

SEALED Allen Bradley 1771-IFE /C 1771-1FE PLC-5 Analog Input Module

RELEASE SuperMicro X9SRE-3F MB ※FULL MFR ※

Siemens 6ES7 135-4FB00-0AB0 Analog Output Module

SIEMENS SINUMERIK 810M 6FC3551-1AC-Z

NM-HD-2VE CISCO 2-SLOT IP COMMUNICATIONS ENH. VOICE/FAX NET. MODULE

SIEMENS SIMODRIVE 611 6SN1123-1AA00-0CA2 POWER MODULE 6SN11231AA000CA2 (NIB)

SIEMENS SINUMERIK OP010 6FC5203-0AF00-0AA0 Membrane Keypad

SIEMENS FC12T9/CW Circline Fluorescent Cool White Bulb 32W

ALLENBRADLEY1771-0AOUTPUTMODULE8POINT120VAC

ALLEN BRADLEY SLC 500 RELAY OUTPUT MODULE 1746 OW16 SERIES D EXCELLENT CONDITON

ABB PST-250-600-70 Softstart 200 hp with Keypad, Disconnect, Starter, Enclosure

A02B-0094-C047 FANUC MONITORS CRT REMANUFACTURED

RSE SIERRA SWITCHGEAR S.O. 13912-1, 400 A AMP, 3 PH, 4 W, EXCELLENT DEAL

MODICON AS-C484-065 USPP ASC484065

ALLEN BRADLEY 1395-B69-C1-P51-X1 USPP 1395B69C1P51X1

HEWLETT PACKARD TEST & MEASURE 16515A USPP 16515A

GE FANUC IC600BF841 NSFP IC600BF841

SIEMENS 6SN1130-1DA11-0BA0 NSFP 6SN11301DA110BA0

SIEMENS 6ES5-243-1AA11 USPP 6ES52431AA11

ALLEN BRADLEY 1785-LT3 USPP 1785LT3

Siemens 6ES5 928-3UA21 6ES59283UA21

Siemens SALE 6ES5948-3UR11 6ES5 948-3UR11

SIEMENS 6ES5-490-8FB11 USPP 6ES54908FB11

Siemens 6ES5 431-8MD11/6ES5431-8MD11 INPUT MODULE XLNT

Siemens SIMATIC S5 8 OUTPUTS

Siemens EM 222 6ES7 222-1BF20-0XA0 EM222 PLC

Schneider Modicon 140CRA21110 MB Drop AC Module

Square D 8997 EQ-5210 MCB-10

Siemens 6ES5752-0AA22 Interface Module -V24 60 DAY WARRANTY/FREE

WE SHIP SAME CISCO WS-C3560X-24T-S CATALYST 3560X-24T SWICTH 1 YEAR

Siemens 6MD1021-0AA00 Sicam Digital Input

Siemens TP270 6AV6545-0CA10-0AX0 Touchscreen Glass

Schneider Modicon TSX Compact AS-BDAU-208 Analog Output

Schneider Modicon AS-BDAP-218 Discreet Output Relay ASBDAP218

Schneider Modicon AS-B820-000 USPP ASB820000

Schneider Modicon TSX Compact AS-BDEA-202 Free Ship

Schneider Modicon AS-P892-000 Remote I/O Processor

Schneider Modicon AS-BDEP-210/ASBDEP210 Input OFFERS ACCEPTED

Schneider Telemecanique XBTGT2220 Opt Interface Panel

SIEMENS 6ES7 134-4FB51-0AB0 INPUT MODULE ANALOG HIGH SPEED +/- 10VD ET2005

S Hp Virtual Conn 8Gb 20port Fibre Chan Mod 572018-B21

SIEMENS Digital Output Module 6ES5456-4UB12 Surplus - Opened Box

SIEMENS SINUMERIK 820 6FC3261-1AC-Z BACKPLA5703749001.51 TESTED WARRANTY

SCHNEIDER TSXSCP114 TSX MICRO COMMUNICATION MODULE

SIEMENS 6SN1161-1CA00-0AA1 18 PIN CABLE

SIEMENS 6SC6-111-2AA00 SIMODRIVE

SIEMENS 6FC5111-0CB02-0AA0 Mixed I/O Module

AllenBradley800MR-NX100BSelectorSwitch2PositionNIBOnly1Left

ALLEN BRADLEY W57 NSPP W57

ABB DSQC211 Power Supply Adaptor Board

ADTEC AX 3000, RF Plasma Generator, Novellus 27-176875-00, very clean

(D7) 1 ALLEN BRADLEY 2711PT10C4D6 OPERATOR INTERFACE (D7)

ITE SIEMENS SLD69400NGT NSFP SLD69400NGT

ACCU SORT AV3700 USPP AV3700

FISHER ROSEMOUNT 36A8448-L5A USPP 36A8448L5A

FANUC A02B-0094-C041 USPP A02B0094C041

ROBERTSHAW DMS-3501 USPP DMS3501

POLYSONICS DCT6088 USPP DCT6088

RELIANCE ELECTRIC 0-51890-3 USPP 0518903

Siemens 6ES5 456-7LA11 DIGITAL OUTPUT

Siemens 6ES5-926-3KU12 USPP 6ES59263KU12

SIEMENS 6ES5-430-4UA12 NSFP 6ES54304UA12

Siemens 6ES5 460-7LA13 Analog Input 6ES5460-7LA13

Siemens S5 6ES5 441-8MA11 8x24V DIGITAL OUTPUT

Siemens 7MF4033-1DA00-1AA6-Z Pressure Transmitter

Siemens 6ES7 322-1EH01-0AA0 -FS- 6ES73221EH010AA0

Square D 8003 CP-32

NIB PHOENIX CONTACT PSM-EG-RS232/TTY-P/ 2K INTERFACE CONVERTER MODULE RS-232 24V

WS-SUP720-3BXL WS-X6716-10G-3CXL CiscoDeal

Siemens 6ES7 972-0BB41-0XA0 in Box ping Worldwide

Siemens S7-200 EM231 6ES7 231-0HC21-0XA0 EM 231

Reliance 45C344

Schneider Modicon GOULD REMOTE I/O DRIVER MODEL AS-J820-001

Schneider Modicon AS-B350-001 USPP ASB350001

Schneider Modicon AS-S902-111 USPP ASS902111

Schneider Modicon AS-B873-011 800 I/O ANALOG INPUT MODULE NIB

Schneider Modicon AS-B805-016 B805 115Vac 16Pt Input Molule Mod AS ASB805016 WOW

Modicon Communications Slave Part J474

Siemens S5 6ES5 420-4UA13 6ES54204UA13 Input Module

Siemens 6ES5 464-8MC11 6ES54648MC11

Siemens RS 485-REPEATER 6ES7-972-0AA00-0XA0

SIEMENS 6FC5370-0AA00-0AA0 SINUMERIK 802D /PCU 210.3

Woodhead SST-PFB3-VME-2-E Communication Module WOW

SIEMENS 6SN1118-0AD11-0AA1 6SN1 118-0AD11-0AA1 SIMODRIVE 611 Control Board

SIEMENS SIMODRIVE 611 6SN1123-1AA00-0CA0

SIEMENS 6FC5510-0BA00-0AA0 USPP 6FC55100BA000AA0

Advantech PCA-6186VE PCA-6186 Rev.B2 NIB

ALLEN-BRADLEY 1771-IVN/C LOW TRUE OUTPUT MODULE SERIES C 10-30VDC

ABB ASEA BROWN PC BOARD BUS REPEATER SLAVE DSBC-173 57310001-KH/2 59802

ADEPT Cobra s800 robot

6SE7026-0TP70 SIEMENS COMPACT + MASTERDRIVE 59AMP 30kW 510-620VDC MOTION CTRL P2

HEWLETT PACKARD TEST & MEASURE 8504B USPP 8504B

SYMAX 8020-SCP-424 NSPP 8020SCP424

CUTLER HAMMER IDT0286 NSFP IDT0286

CLEVELAND MOTION CONTROL BNR5110GPA00CS0002 NSPP BNR5110GPAOOCS00

NEMATRON CORP IWS-4824 USPP IWS4824

MITSUBISHI FR-A520-2.2K-NA USPP FRA52022KNA

GE FANUC 44A719348-102 USPP 44A719348102

Siemens 6ES5 246-4UA11 6ES52464UA11

Siemens 6ES5-470-8MB11 NSFP 6ES54708MB11

SIEMENS 6ES5-306-7LA11 NSPP 6ES53067LA11

SIEMENS S5 SERIAL INTERFACE 6ES5 521-8MA21

Siemens 6ES5 441-8MA11 6ES54418MA11

SIEMENS 6FC5203-0AF50-3AA1 6FC5 203-0AF50-3AA1 MCP416C

Siemens TP170B 6AV6545-0BB15-2AX0 6AV6 545-0BB15-2AX0 Seal Opened FreeShip

Siemens 6ES5451-8MD11

Jova Solutions TIMS-0102 USB 12C/SPI Interface Module

ZARAK ABACUS BCG 81-01512-02 MODULE w/ ABACUS BRA Circuit Interface

Siemens 6ES7 210-8XX00-6AA0 6ES7210-8XX00-6AA0 PDS210 in Box, Seal opened

Siemens OP17 6AV3617-1JC20-0AX1 Membrane Keypad , ping worldwide

Patriot WA0750

Schneider Modicon AS-B872-002/ASB872002 Output Module OFFERS ACCEPTED

Schneider Modicon AS-5540-006 NSFP AS5540006

Schneider Modicon AS-M680-108 Memory Module

Schneider Modicon AS-9490-004 USPP AS9490004

Schneider Modicon 800 SERIES 11 SLOT RACK AS-H827-103

Schneider Modicon TSX COMPACT DISCRETE INPUT DEP 216 AS-BDEP-216 LOT OF 5

Siemens TI 505-4108 Low VDC Input Module

Telemecanique ATV11HU09M3A 0.37kW Inverter in Box

SIEMENS SIMATIC SM422 DIGITAL OUTPUT MODULE S7-400 ++

SIEMENS 4700 POWER FUNCTIONS METER OPERATOR INTERFACE PANEL 4700-BDRMC3-11HN

SIEMENS Sinumerik 840C/840CE P/Supp 6FC5114-0AA01-1AA0

CC LINK COMMUNICATIONS MODULE MITSUBISHI FR-E5NC

SIEMENS SIMODRIVE 6SN1145-1AA01-0AA1SINUMETIK 840D NCU-BOX 6FC52476FC5357 6SN

SIEMENS Servo Drive 6FC5247-0AA00-0AA3 6FC52470AA000AA3

Advantech PCA-6184V, no ethernet port,